9 Inlet Water Filter and Flow Restrictor
Remove the flow turbine as described in 16.8 preceding.
Taking care, remove flow restrictor assembly from the flow
turbine. Carefully clean wire mesh by back flushing with water or
replace assembly if necessary. Refer to Fig. 55.
10 Control Board
Check that the appliance is electrically isolated.
Remove the clip-on facia cover, cabinet and the connections
cover. Carefully disconnect all the electrical connections. Refer to
Fig. 39.
Remove the facia panel unscrew the four screws and remove the
cover from the rear of the facia.
Lift out the control board. Refer to Fig. 56.
Pull out and transfer the transformer to the board.
Re-commission the appliance to check and set the burner
pressures. Refer to Section 13, Commissioning.
11 Transformer
Unscrew the four screws and remove the cover from the rear of
the facia as described in 16.10 preceding.
Pull out the transformer. Refer to Fig. 56.
12 Clock/Programmer
Remove the clip-on facia.
Remove the clock/programmer assembly by releasing the clip at
the top of the clock/programmer and ease away from the
control panel being careful not to pull on the connector lead.
Unplug the connector at the control board. Refer to Fig. 57.
Comprehensive instructions are sent with the new control.
13 Fan
Remove the inner casing cover.
Remove the fan as described in Section 15.4, Inspection and
Servicing.
Ensure that all the connections are correctly made to the new
fan.
14 Air Flow Detector
Remove the fan as described in Section 15.4.13 Inspection and
Servicing.
Unscrew and withdraw, through the fan outlet, the airflow
detector. Refer to Fig. 42.
28
Fig. 56. Control board
Fig. 55.Inlet water filter
1
2
3
4
5
1. Control panel 4. Transformer
2. Rear cover 5. Control board
3. Rear cover fixing screws (4)
Fig. 57. Programmer connection
1. Facia
2. Control panel (boiler outer casing in place)
3. Programmer cover
4. Programmer location
5. Programmer connections
6. Programmer connector plug
7. Programmer
1
2
3
5
6
4
7
2
1
1. Filter
2. Restrictor
11.11 Fitting of the Flue Assembly without access to the Terminal.
The rubber gasket kit is available from Worcester, Bosch Group.
NOTE: A larger diameter (150mm) opening in the wall is
required. Refer to Table 2.
Prepare the flue assembly as described in Section 11.8.
Fit the rubber sealing gasket centrally onto the terminal
assembly and tighten the clamp. Refer to Fig. 25.
Apply the plastic tape to the air duct to be in contact with the
external brickwork.
From inside push the assembly through the wall so that the
gasket flange is against the outer face. Refer to Fig. 25.
It may be necessary to adjust the legs of the flue centering ring.
Align the flue turret and push fully onto the socket on the
appliance. Tighten the clamping ring. Refer to Fig. 24.
Seal the gap around the duct at the inner wall face with the
flexible seal provided and make good.
11.12 Flue Bends.
90° and 45° bends are available. A maximum of two bends may
be used in addition to the first bend on the flue turret.
A 90° bend is equivalent to 750mm of straight duct.
A 45° bend is equivalent to 375mm of straight duct.
The maximum flue assembly is 2250mm with 1x90° bend and
1500mm with 2x90° bends.
Measure the lengths X,Y and Z. Refer to Fig. 26.
The maximum value of X using the turret assembly only is 506mm.
Reduce the ducts to the appropriate length eg. X = 406mm, cut
100mm from the air duct and 120mm (to cover the entry into the
45° or 90° elbow) from the flue duct. Refer to Fig. 27.
NOTE: The flue system ducts between the elbows, dimension Y,
requires the socketed ends (of the first extension if two or more
are used) to be removed and the air and flue tubes to be cut to
the same length.
Cut the ducts to a length Y – 162mm. Refer to Fig.26.
The final section, dimension Z, of the flue system must include a
section of plain duct assembly eg. an extension assembly with
the sockets removed. Reduce the final section, including the
terminal assembly, by the appropriate amount eg:
Air duct Z - 81mm and the flue duct Z – 51mm. Refer to Fig.26.
If Z is less than 425mm it will be necessary to cut the air and flue
ducts of the extension to a plain length of 100mm and reduce
the length of the terminal assembly eg. Z=350mm - remove
75mm from the terminal assembly.
17
Fig. 24 . Flue Turret Fixing
1
2
3
1. Flue turret assembly
2. Clamp
3. Appliance
Fig. 25 . Terminal assembly for internal
fitting of the flue.
Flue Terminal
Rubber sealing
gasket
Clamping ring
Flue terminal
Air duct
Flue duct
Rubber sealing gasket
Fixing clamp
Fig. 26. Flue bends
X
Z
Y
Y-162
Plain tube
OPTIONAL
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